StarThermaTech

Surface Engineering Process Solution

Applicable Process Projects

Coating and Thin-Film Optimization

Focus Metrics

Film uniformity, deposition rate, ion energy, and adhesion performance

Applicable Scenarios

Film development, process migration, and batch-consistency control

Deliverables

Process baselines, parameter comparison sheets, and optimization recommendations

Etch and Surface Activation

Focus Metrics

Removal rate, surface energy, angular distribution, and ion flux

Applicable Scenarios

Pretreatment development, interface activation, and selective etch verification

Deliverables

Parameter curves, process windows, and verification records

Ion Source and Process Platform Integration

Focus Metrics

Ion-source matching, fixture layout, vacuum interfaces, and runtime stability

Applicable Scenarios

New equipment introduction, platform upgrades, and scale-up validation

Deliverables

Interface notes, commissioning records, and implementation recommendations

Implementation Flow

Solution Scope and Deliverables

Ion Beam and Process Measurement
Control and Acquisition
SURF
Engineering Integration
Data and Service
Solution Composition

Ion Beam and Process Measurement

  • Ion energy distribution analysis
  • Beam and current-density measurement
  • Optical emission and surface-state monitoring
  • Sample positioning and scan mechanics

Control and Acquisition

  • Power and gas synchronization
  • Multi-channel acquisition
  • Process traceability
  • Runtime status monitoring

Engineering Integration

  • Chamber and fixture adaptation
  • Flange and tooling design
  • Power, gas, and cabling interfaces
  • Site installation and safety interlocks

Data and Service

  • Parameter extraction and comparison analysis
  • Process-window optimization
  • Report generation
  • Training materials and maintenance support
Core Deliverables

Solution dossier and measurement-point configuration list

Clarify the implementation scope, measurement layout, and configuration logic.

Vacuum interface and fixture notes

Document chamber interfaces, fixture constraints, and installation requirements.

Calibration records and process baselines

Provide baseline parameters, calibration paths, and verification records.

Raw data package and sample comparison sheet

Deliver raw datasets, naming rules, and sample-to-sample comparison tables.

Parameter analysis report and optimization recommendations

Summarize key parameters, process changes, and optimization conclusions.

Operation procedures, training materials, and maintenance recommendations

Cover operation guidance, routine re-checks, and follow-on maintenance suggestions.

Implementation Support

On-site commissioning supportSample re-check supportRemote or on-site collaboration